Thursday, November 21, 2013

Challah bonanza

So, the big Challah-baking event happened yesterday at The Bread Doctor and I actually baked 40 loaves of this beautiful bread.

Challah ready for packaging

It took 12 hours to bake all of those loaves, but I was thrilled and on top of the world.  I was so excited, because the ovens were cooperating, the loaves were not burning, and I could see and feel magic happening.  As always, I was learning as the project moved on.

Lessons learned included:

1) The batch of dough that I made actually made 10 loaves each instead of nine...this was good for yield.  And I was able to call a few people on the waiting list and sell them bread.

2) It is awfully hard to have people find 218 Linda Vista when the construction project involved removing the house numbers.  So, I had to have a quick fix that involved particle board and spray paint.  I call it baker's graffiti.

It looks like I have topsoil for sale

3)I actually can bake for 12 hours, go to bed and recover, and show up for work the next day bright-eyed and bushy-tailed.

4) I must get a bigger oven...lots bigger, in order to bake 9-12 loaves at a time rather than 3.  When I can get the room to create the volume, then I can make more loaves in one day and will not have to restrict the number of orders.

5)After baking and washing my hands all day...all of the skin on my hands split open with tiny micro-cracks.  These felt like 100 bees stinging my hands every time I used hand sanitizer at work today....nice.

I felt like a real baker yesterday and am scheming and planning my next event.  It might include more Challah, biscotti, or some whole grain bread.  I am working on getting the sheeter hooked up to the phase converter so that I can start with croissants up and running.  Each event takes me one step closer to a retail bakery.

Saturday, November 16, 2013

How much Challah?....Or in other words, "How to make 30 loaves in one day....and start a business."

 
Well, there it is....Challah!  This is a European egg bread that is of traditional Jewish origin. I am getting ready to bake 20-30 loaves in one day in my home oven as  a sale to "dress up your Thanksgiving table" through my website: www.thebreaddoctor.com.  I took two loaves to the hospital one day and they were gone in less than two hours.  I will have to admit that I was pleased to hear people holler down the hall..."That bread is amazing...it is so light....now I am in trouble, etc"  I have to give all the credit to my teacher, and I still have much more refining to do.  But it was great to know that I could produce a product that was attractive and tasty.
 
This is the second formal sale (the first time on October 25, was just an informal foray into Facebook to see how many people would respond)  that I have done through the website.  The last one was November 8 and 9, "The November Roll-a-Thon," where I baked Cinnamon Caramel rolls and Kaiser Rolls.  I sold over 30 dozen rolls in two days.  I thought of the idea because a friend needed to have those two kinds of rolls for a conference that she was hosting that weekend.  She asked if they could be my first formal customers.  I then began to test bake and to see how long it took me to make and bake them, etc.  I then decided to extend the baking to anyone who sent me an order through Facebook or on my website.  The orders began to come in, I began to bake and package, and I learned some very valuable lessons.  It is sort of difficult to bake two different kinds of rolls in a home oven when they require different temperatures and you can only bake three dozen at one time....hee...hee.  I also realized that the dough mixing and proofing was going well, except I had no way to keep it from rising too fast, and so I was making dough all day long both days and retarding (slowing) it in the refrigerator and performing all kinds of multi-tasking to get everything ready for the oven when it was ready.  It was busy.  Everyone seemed to be pleased with the product and I had gotten some bright ideas for the next time. 
 
First, only one type of product until I get an oven that is bigger and can heat up faster and bake more at once.  (That is why people build bakeries!)  Second, I needed to choose products that can be held for some time and kept fresh so that I can bake starting early in the morning and still deliver at 4-5 pm.  Third, I also need to start with bread that is made from dough that can rest for a while so that I can make some of the dough the day before and then bake it off the day of the sale.   These were all great ideas to make the next time easier.  So....Challah bread it is.  The dough can rest for 24 hours before being made into braids and so I can get several batches into various stages of resting the day before and then braid and bake my brains out on November 20.  It will be great fun!

Who can resist?

Inside of the Challah bread sliced
So, this is where it begins.  I realized when I got home from Bend that I could not rush downtown and just hop into a retail location.  I needed to keep practicing my baking, and in amounts that were bakery style...not just 1 or 2 loaves of something.  So, the germ hatched....why not start at home?  Maybe I will continue like this for a couple of years while I am getting things going.   Then, another germ hatched....Lisa and I were already planning a kitchen remodel.  Why not remodel the kitchen with features that will make it easier to run a home bakery?  Yes this is crazy, but true.

  I had already done some research about Cottage Food Laws in the State of Wyoming.  I can run a baking business at home with some restrictions.  I cannot bake and sell anything that requires refrigeration to stay safe.  So that means no cheesecakes, eclairs, quiche, cream puffs, cream pies, or custards until I can produce them in a commercial kitchen.  I can make myself live with that.  So I am focusing on the myriad of baked goods that sit at room temperature (almost all of them) while I start my business.

So here is the beginning of the remodel, which started by the way, on November 8....the day that people were coming to pick up the first round of Cinnamon Caramel and Kaiser rolls.  Great timing!


Front of the house on November 7

November 8....notice the lovely, graceful walkway that The Bread Doctor customers use to pick up their goods.

Things are getting serious


This lovely November 14 mound of dirt hides a secret.......

A 12-foot deep hole with a surprise gas line!
I will save the story about the water line that they dug into in this chasm for a later blog. Needless to say....there will be roadside service as people pick up their Challah on November 20.  The extra space in the kitchen will be nice and make things great for our family and children visiting home as well as the bakery venture.